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Header Installation

 

Header Diagram1. Disconnect and remove battery (if in the engine compartment) and radiator overflow bottle.

2. Remove the eight exhaust manifold nuts. Use International Auto Parts manifold wrench (Item #4200) to reach buried manifold nuts.

3. Separate the front exhaust pipe from the center muffler. Disconnect the front pipe from the transmission mount. Lower the front pipe and manifold under the car. Disconnect the manifold section from the front pipe. Remove the manifold and the front pipe.

4. Clean the eight exhaust manifold studs on the head with a degreaser, such as brake clean. Install both sections of the header together on the studs. Use new exhaust manifold to cylinder head gaskets, making sure that the flats on the gaskets are down. Clean the eight nuts. Replace any damaged brass nuts with our Item #25025. Use new washers and tighten nuts.

5. Install the Y pipe section as supplied under the car. Clamp or weld the twin pipe end. Install your oxygen sensor probe if originally equipped. To connect the Y pipe to the center exhaust, measure the distance between the end of the Y pipe to the center exhaust. Cut a section off your old front pipe (A) to fit. Since the diameter of your pipe at (B) may vary, this connection should be welded or clamped. If necessary, a sleeve can be fitted.

6. Make sure all nuts and connections are tight.

Notes:
The use of any type of header wrap or heat tape will void the warranty.
USA Note: IAP's headers do not have a provision for a catalytic converter, and are not legal for sale or use on pollution-controlled motor vehicles.


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All Technical Bulletins and Tech Tips contained on this website are based on our own experience, and are not necessarily "factory approved." While we make a reasonable effort to verify the information contained in them, we assume no liability for the use or misuse of the information offered.

*Overseas customers please note that our entire website is based on US-spec cars, as sold before the manufacturer left the US market: up to 1985 (Fiat/Lancia) and 1995 (Alfa Romeo). We do not carry parts for current models.